{"id":652,"date":"2011-04-17T16:37:27","date_gmt":"2011-04-17T20:37:27","guid":{"rendered":"http:\/\/www.wb4eje.com\/?page_id=652"},"modified":"2011-05-31T15:59:49","modified_gmt":"2011-05-31T19:59:49","slug":"how-to-change-the-o2-sensors-on-a-c4-corvette","status":"publish","type":"page","link":"https:\/\/www.n4rfc.com\/?page_id=652","title":{"rendered":"How to: Change O2 sensors on a &#8217;94 C4 Corvette"},"content":{"rendered":"<p>I had some problems with a rough idle on my &#8217;94 Corvette coupe.\u00a0 Never having this sort of problem on a fuel injected engine before, I did a pretty extensive analysis on the electronic fuel injection looking for anything that would account for the slightly rough idling.\u00a0 After checking the engine&#8217;s real time data with a code scanner, I didn&#8217;t see any problems with PCM (Powertrain Control Module) or the sensor inputs.\u00a0 However, if the readings from the O2 sensors are wrong or biased, then the entire control loop will be off.\u00a0 Many of the &#8220;experts&#8221; on the auto forums suggest changing the O2 sensors every 30K to 50K\u00a0 miles.\u00a0 The sensors are supposed to be good for 100K miles, but I feel sure they suffer from some degradation before that mileage.\u00a0 O2 sensors are quite easy to kill, using any compound with Silicone or Silica it that is in or around the engine can kill the O2 sensors.  Add to that, this car is 17 years old and has 77K miles on it, just based on the mileage there is good case for changing the O2 sensors.<\/p>\n<p>The &#8217;94 is a ODBI car and it has two O2 Sensors, one just in front of each the two catalytic converters.   The &#8217;96 and later cars are ODBII and will have a O2 sensor(s) after the converter(s).  This O2 sensor is not used by the PCM to determine fuel mixture, it is used for monitoring emissions by checking the effectiveness of the catalytic converters.  There is no need to change the O2 sensors that are behind the cats unless you are having problems passing emissions on a ODBII car.<\/p>\n<p>I purchased two new NTK O2 sensors at Advanced Auto Parts for $112 and decided to change them myself.\u00a0 (It would just kill me to have to take it to a repair shop for this kind of repair!)  The engine compartment of the Corvette is very, very compact, so I knew this was going to be a challenge.\u00a0\u00a0 Here is how I went about it and some of the things I learned during the project.<\/p>\n<p>Here are the tools you will need:<\/p>\n<p>3\/8 Breaker Bar<\/p>\n<p>Assorted 3\/8 extensions<\/p>\n<p>7\/8 O2 Sensor Socket or Offset wrench<\/p>\n<p>Floor jack and two Jack Stands<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor062.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-656\" title=\"O2Sensor06\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor062-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor062-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor062.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>Accessing the sensor from above is just about impossible on the C4 Corvette, so you will have to get at the sensor from the below the car.\u00a0 I found that the socket was the best fit on the drivers side sensor, and the offset wrench worked better on the passenger side of the car.<\/p>\n<p>The O2 sensor socket is a specialty tool that has a slot cut in the side to allow a exit for the sensors wires.<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor11.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-658\" title=\"O2Sensor11\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor11-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor11-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor11.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>Even though this is a socket for a 3\/8 inch square drive, I recommend you purchase a socket that has a hex on the top like the one shown here.\u00a0 This allows additional flexibility because you can also use it with a box or open end wrench on the top hex.<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor12.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-659\" title=\"O2Sensor12\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor12-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor12-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor12.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>I used the socket with a 1 inch box wrench to get the drivers side sensor out and back in.<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor13.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-661\" title=\"O2Sensor13\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor13-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor13-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor13.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>Because of close clearance with the starter on the passenger side, I needed a offset sensor wrench on that side of the car.\u00a0 This is intended to be used with breaker bar (in the square) and like the socket has a slot to allow the wrench to go over the wire leads.<\/p>\n<p>Ok, let&#8217;s change the sensors.\u00a0 I had to remove the air dam from my car to get the floor jack far enough under the car to get it jacked up.\u00a0 You can jack the front of the car up by placing the floor jack under the front cross member.\u00a0 Be careful of the oil cooler that is mounted right in front of the cross member.  (I believe this cooler is for the power steering fluid)<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor08.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-662\" title=\"O2Sensor08\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor08-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor08-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor08.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>Place the jack stands under the frame rails just behind the front wheels.\u00a0 Be careful and set the stands so that they are nice and stable.\u00a0 My stands have small notches in the tops, so I positioned the frame seams in the notches so the stands couldn&#8217;t slide around.\u00a0 Of course, never get under a car that is supported by only a jack(s).<\/p>\n<p>Fish the connector down and disconnect the sensor from the harness connector.  The is a small clip on one side, push the tab up and pull the connector halves apart.   Put your socket or, in this case, the sensor wrench, over the sensor and work your breaker bar into the drive square.  Remember, you are working from the &#8220;opposite&#8221; side, so it is no longer &#8220;Lefty Losey, Righty Tighty&#8221;  It is backwards from this angle.  Break the sensor loose and then you should be able to remove the breaker bar and turn the sensor out with just the wrench.<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor04.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-664\" title=\"O2Sensor04\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor04-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor04-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor04.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>Before you put the new sensor in, check it to see if it&#8217;s threads are already coated with anti-seize compound.\u00a0 If not, place a small amount of anti-seize compound on the threads, only the threads.\u00a0 Make sure that your anti-seize is O2 sensor friendly.\u00a0 You should never use any sealers, cleaners, or other compounds on a fuel injected motor that aren&#8217;t O2 sensor friendly.\u00a0 Put the new sensor in and turn it in finger tight.\u00a0 For me, getting the sensor&#8217;s threads started was the most difficult part of this process.  The close quarters combined with the odd angle of the sensor made it hard to do.  Then put the socket or wrench on it and tighten it 1\/2 additional turn .<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor05.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-666\" title=\"O2Sensor05\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor05-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor05-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor05.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>Route the wire on the sensor clear of the exhaust and reconnect to the harness connector.<\/p>\n<p>Now, repeat the process on the other side.<\/p>\n<p><a href=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor10.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-667\" title=\"O2Sensor10\" src=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor10-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor10-300x225.jpg 300w, https:\/\/www.n4rfc.com\/wp-content\/uploads\/2011\/04\/O2Sensor10.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>While I had the air dam off, I took a few minutes to fish out some of the debris from between the A\/C condenser and the radiator.\u00a0 That red thing turned out to be a Baby Ruth candy bar wrapper!<\/p>\n<p>That does it.\u00a0 After the change my idle was noticeably better.\u00a0 It should also help my gas mileage, but that remains to be seen.\u00a0 I&#8217;ll have to put some miles on the car to see how that works out!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>I had some problems with a rough idle on my &#8217;94 Corvette coupe.\u00a0 Never having this sort of problem on a fuel injected engine before, I did a pretty extensive analysis on the electronic fuel injection looking for anything that would account for the slightly rough idling.\u00a0 After checking the engine&#8217;s real time data with [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":{"footnotes":""},"class_list":["post-652","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=\/wp\/v2\/pages\/652","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=652"}],"version-history":[{"count":25,"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=\/wp\/v2\/pages\/652\/revisions"}],"predecessor-version":[{"id":1522,"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=\/wp\/v2\/pages\/652\/revisions\/1522"}],"wp:attachment":[{"href":"https:\/\/www.n4rfc.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=652"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}